Seam Welding

This type of welding is also called continuous spot welding where a roller form electrode can be used to supply current all through work parts. At first, the roller electrodes are getting out to the work part. These electrode rollers can carry a high current, melting the edge surfaces and shaping a weld joint.

Seam Welding

The electrode rollers will start moving on work plates to make a super durable weld joint. The weld timing and cathode development can be controlled to ensure that the weld cross-over and work part doesn’t get excessively warm. When seam welding is used to create airtight joints, the speed of the welding can be about 60 inches per minute.

Advantages of Seam Welding

  • The welds created by the seam welding are impenetrable and water-tight.
  • Seam welding is a quick welding interaction and it tends to be computerized utilizing mechanical machines.
  • It does not require any filler or flux materials.

Disadvantages of Seam Welding

  • The resistance seam welding process has a few drawbacks, including the fact that it uses roller electrodes and can only produce welds in straight lines or uniformly curved lines.
  • It isn’t appropriate for metal sheets of thickness more than 3 mm per sheet.

Applications of Seam Welding

  • Resistance seam welding is utilized for a number of purposes, including the creation of lap joints.
  • It is utilized in assembling cycle of different kinds of strain tight or sealed tanks, for example, gas tanks, oil switches, transformer tanks, airplane tanks, and so on.
  • Utilized for welding parts of vessels that should to be air tight and water tight.
  • For welding of pipes and tubes.

Electric Resistance Welding

In the past days, the process of metal welding should be possible by heating the metals and pressed jointly which is known as the forge welding method. In any case, as of now, the welding innovation has been changed by the arrival of electricity. In the nineteenth century, resistance, gas, and arc welding was invented. After this, there are various types of welding technologies have been imagined like friction, ultrasonic, plasma, laser, and electron beam welding. However, the uses of welding technology essentially include different industries.

In this article, we will be going through Resistance Wielding, We will start our Article with the Introduction of Resistance Wielding, Then we will go through the Working Principle of Resistance welding and With its Types, Then We will through its Specification, At last, we will conclude our article with its Advantages, Disadvantages, Applications, Comparison Between Resistance and Electric wield and Some FAQs.

Table of Content

  • What is Resistance Welding?
  • Working Principle
  • Types
  • Specifications
  • Advantages
  • Disadvantages
  • Applications
  • Resistance Welding Vs Electric Arc Welding

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What is Resistance Welding?

Resistance Welding can be defined as; it is a fluid state welding technique where the metal-to-metal joint can be shaped inside a fluid state in any case molten state. Here intensity can be produced at the It is a thermo-electric cycle in which intensity is created at the edge planes of welding plates as a result of electric resistance and a weld joint can be made by applying low-strain to these plates. This type of welding utilizes electric resistance from produce heat. Despite its high efficiency and pollution-free nature, this method has few applications due to limitations in material thickness and equipment costs....

Working Principle of Resistance Welding

The cycle begins with the metal parts being carried into contact with one another, sandwiched between two electrode tips. These electrodes are responsible for applying the requisite pressure to ensure optimal contact and to firmly hold the parts intact during welding....

Types of Resistance Welding

Different types of resistance welding are discussed below....

Spot Welding

The simplest form of welding is spot welding, in which the workpieces are held together by the anvil face’s force. The copper (Cu) terminals will connect with the work segment and the progression of current through it. The work portion material applies a couple of protections inside current stream which will cause restricted heat creation. The opposition is high at the edge surfaces on account of the air gap. The current starts to supply through it, then, at that point, it will decrease the edge surface....

Seam Welding

This type of welding is also called continuous spot welding where a roller form electrode can be used to supply current all through work parts. At first, the roller electrodes are getting out to the work part. These electrode rollers can carry a high current, melting the edge surfaces and shaping a weld joint....

Projection Welding

Projection welding is like spot welding separated from a dimple can be generated on work parts at the spot any place weld is liked. At present the work parts held among cathode as well as a gigantic amount of current course through it. A little amount of strain can be applied all through the cathode on welding safeguards. The progression of current all through dimple which disintegrate it and the power reasons the dimple level and shape a weld....

Flash Butt Welding

Flash butt welding is a type of resistance welding that is used in the steel industry to weld both tubes and rods. In this strategy, two work parts are welded which will be held tightly during the terminal holders as well as a high pulsed flow of current inside the 1,00,000 ampere range can be provided toward the work part material....

Successful Welding Process

Three things are crucial for an effective welding process, and they are:...

Specifications for Resistance Welding

The specifications for resistance welding can vary depending upon the type of welding being performed and the materials being welded. The amount of electrical current used to heat and fuse the metal parts is known as welding current, and it is one of the most common specifications....

Advantages of Resistance Welding

This method is simple and does not require a lot of skilled labor. The resistance welding metal is 20 millimeters thick and 0.1 millimeters thin Automated simply The production rate is high Both related and distinct metals can be welded. Welding speed will be high It needn’t bother with any flux, filler metal and protecting gases....

Disadvantages of Resistance Welding

Instruments cost will be high. The work segment thickness is limited because of the current requirement. When used with high-conductive equipment, it is less effective. It consumes high electric-power. Weld joints contain small tensile and fatigue Strength....

Applications of Resistance Welding

The applications of Resistance welding incorporate the following. This kind of welding can be generally used inside automotive industries, making of nut as well as a bolt. Seam welding can be used to produce spill demonstrate joint vital inside little tanks, boilers, and so on. Flash welding can be utilized for welding cylinders and lines....

Comparison Between Resistance Welding and Electric Arc Welding

Features Resistance Welding Electric Arc Welding Supply For the most part, AC supply is utilized for resistance welding Both AC and DC supply can be utilized in the arc welding. Power Factor In resistance welding, the power factor is low. In arc welding, the power factor is poor Requirement of External Pressure In resistance welding, outer tension is expected for joining the metals. In arc welding, no outside pressure is required. Subsequently, the hardware is straightforward and simple to control. Requirement of Filler Material With the resistance welding, no filler material is included any structure for joining the two metal pieces. Filler metal rod is required for arc welding to ensure that the joint has sufficient strength. Voltage Resistance welding requires an extremely low voltage. In the event of arc welding, the striking voltage is high. Hence, it needs voltage control. Temperature In resistance welding process the temperature raise isn’t exceptionally high. In arc welding, the arc segment temperature is extremely high. On the off chance that it isn’t dealt with as expected, it might harm the work-piece. Production of Heat In the resistance welding, the intensity is delivered because of the progression of current primarily through the contact resistance. In the circular segment welding, the intensity is delivered because of the curve made between the electrode and the work-piece. Suitability Resistance welding is generally appropriate for large scale manufacturing and furthermore for fix work. Arc welding is appropriate for fix work. However, it is incompatible with mass production....

Conclusion

In conclusion, resistance heating stands as a fundamental and flexible technique inside the domain of industrial processes, giving significant arrangements across a myriad of uses. This heating procedure, established in the principle of electrical resistance, has exhibited its adequacy in producing controlled and exact intensity for different purposes....

Electric Resistance Welding – FAQs

What is the purpose of resistance heating?...

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