PLC Scope in Future

The PLC will evolve in future as it has a vast application and use in industry while it can enhance its communication between hardware and software. We can expect to see smaller and more compact PLCs with more work power with small micro and mini USB connecter.

PLCs are expected to play a crucial role in industry 4.O revolution, which focuses on the integration of digital technologies, the IOT, cloud computing and AI in industrial automation. We can see adoption of protocols like OPC UA for standardized communication, Inter-corporation of edge computing for faster data processing.

What is a Programmable Logic Controllers (PLC)

PLC stands for Programmable Logic Controller which was invented in automobile manufacturing to provide a flexible, rugged, and easily programmable controller to automate a system in the year of 1964 by Dick Morely. That’s why he is called as father of PLC. The first PLC was Medicon 084. These PLCs were large, expensive, and not easy to maintain and program. That’s why in the next generation it was upgraded to medium and small size PLCs. It is a hardware device with microprocessor-based control system. PLC is a general-purpose computer modified specially to perform control tasks. It is used for industrial automation to automate a specific process, machine function, or even entire production. PLCs are developed for electronic replacement for hard-wired relay logic circuit systems for machine control. They are designed for industrial use to control many automated processes in industries.

In this Article, We will go Through what is a Programmable Logic Controller and how a programmable logic controller works, We will go through Different types of PLC, Then we will proceed with PLC programming Examples and see industrial PLC programming examples, At last, we will conclude our Article with its Applications, Advantages, Disadvantages and Some FAQs on PLC.

Table of Content

  • What is a Programmable Logic Controller (PLC)?
  • Use of PLC
  • Components of PLC
  • Structure Of PLC with diagram
  • Working of PLC controller
  • Types of PLC
  • Applications of PLC

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What is a Programmable Logic Controller (PLC)?

A programmable Logic Controller(PLC) is a specialized digital computer employed in industrial settings for automation and control. Acting as the central brain of machinery and processes, PLCs receive input from sensors, process the data through programmed logic, and generate output signals to control devices like motors and valves. They use a programming language, often ladder logic, resembling electrical relay diagrams. PLCs are ruggedized for harsh industrial environments and play a crucial role in automating tasks and reducing manufacturing and energy. Their modular design allows scalability, making them versatile components in modern industrial control systems....

Main Components of a PLC

Their are mainly 6 major part of a PLC that are :...

Basic Structure of PLC with Block DiagramStructure-of-PLC

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Working of PLC controller

Their are main four part of a PLC, input and output module, controller and a power supply. First supply current goes to the power supply machine which is 220v AC, later it is divided into three parts and converts it from AC to DC. Both of the two input and output module takes 24v DC current and the main controller part takes 5v DC current. Input part takes signal from sensor and other devices, and passes it to the PLC main part. The main controller part sends the signal to the CPU, then starts executing its program in compiler from the memory. After that the program creates a instruction signal, which goes to the output module. The output module receives type signal and sends it to the external devices like motor, valve etc. which will execute the instruction by controlling the system according to the instruction....

Types of PLC

PLCs can be classified into three main types based on their capabilities :...

Features of PLC

PLC comes with a wide range of features, which makes it versatile. The features are :-...

Applications of PLC

Manufacturing Automation: PLCs are extremely used in manufacturing industries for automating processes such as assembly lines, packaging, and material handling. Process Control : In industries like chemical, petrochemical, and pharmaceuticals, PLCs play a crucial role in controlling and monitoring complex process. Water treatment and Distributions: PLCs are employed in water treatment plants to control the purification process, monitor water quality, and manage the distribution of water in a network. Food and Beverage Industry : PLCs can be used in food processing plants for tasks like mixing, backing packaging, quality control etc. HVAC System : PLCs play vital role in heating, ventilation, ACs to managing temperature, humidity, air quality etc....

PLC Scope in Future

The PLC will evolve in future as it has a vast application and use in industry while it can enhance its communication between hardware and software. We can expect to see smaller and more compact PLCs with more work power with small micro and mini USB connecter....

Programmable Logic Controller Programming

PLC is a programmable controller. We can create logic through programming to control a system. Their are several types of programming languages or strategies that can be followed. Some of them are :-...

Examples of PLC Programming

Lets program an AND logic for PLC using ladder logic :...

Advantage and Disadvantages of PLC

Some of the advantages and disadvantages of PLC are:...

Conclusion

Programmable Logic controller or PLC in short stand at the forehead of industrial automation. PLCs have emerged as indispensable tools in the realm of industrial automation, playing a pivotal role in enhancing efficiency, precision, and flexibility across diverse manufacturing processes. Over the years, PLCs have evolved from simple relay based control system to sophisticated programmable devices capable of executing complex tasks. Their adaptability, reliability and scalability make them integral components in various industries, including manufacturing, energy and process automation....

FAQs on PLC

What is PLC ?...

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